Post-Forming Limits of Carbon Fibre Reinforced Thermoplastic Tubular Structures in a Rotary Draw Bending Process

Mengyuan Li*, Chris Stokes-Griffin, Silvano Sommacal, Paul Compston

*Corresponding author for this work

    Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

    4 Citations (Scopus)

    Abstract

    This paper presents the post-forming limits of polyamide 6 carbon (CF/PA6) thermoplastic tubes to facilitate design and process optimisation of bent tubular CF/PA6 part manufacturing. Straight CF/PA6 tubes can be post-formed using rotary draw bending at elevated temperature to achieve desired curvatures. Forming limits of the tubes are predicted based on their winding angles, tube geometry, and bending radius, presented as the relation between tube winding angle and bending ratio. Additionally, the corresponding principal shear strain limits are derived from the winding angle limits and tube axial strains. Three sets of CF/PA6 tubes with the configurations of [±30°]4, [±45°]4, and [±60°]4 are heated to 220℃ and post-formed to a bending angle of 90° with a bending ratio of 2. Micro computed tomography imaging is performed to analyse tube geometry after forming to identify forming and failure modes for tubes beyond the forming limits.

    Original languageEnglish
    Title of host publicationAchievements and Trends in Material Forming- Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022
    EditorsGabriela Vincze, Frédéric Barlat
    PublisherTrans Tech Publications Ltd.
    Pages1379-1386
    Number of pages8
    ISBN (Print)9783035717594
    DOIs
    Publication statusPublished - 2022
    Event25th International Conference on Material Forming, ESAFORM 2022 - Braga, Portugal
    Duration: 27 Apr 202229 Apr 2022

    Publication series

    NameKey Engineering Materials
    Volume926 KEM
    ISSN (Print)1013-9826
    ISSN (Electronic)1662-9795

    Conference

    Conference25th International Conference on Material Forming, ESAFORM 2022
    Country/TerritoryPortugal
    CityBraga
    Period27/04/2229/04/22

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