Single point and asymmetric incremental forming

J. Jeswiet*, D. Adams, M. Doolan, T. McAnulty, P. Gupta

*Corresponding author for this work

    Research output: Contribution to journalArticlepeer-review

    48 Citations (Scopus)

    Abstract

    This paper presents an update on single point incremental forming (SPIF) of sheet metal since 2005. It includes a description of the process with new information on the maximum forming angle, ϕmax, for 5052-H32. An in-depth example of the successful design and production of parts is given for industry. This includes discussion on production times and surface roughness with details that will help designers. A general design guide for users of SPIF is provided. It is based upon experience gained in the last decade. In general, materials show a trend of decreasing formability with increasing initial thickness. It is shown that for thicker sheet metal, it is recommended using large spherical tools (12.7 mm or larger), or a large flat-ended tool. The flat-ended tool provides the best combination of good formability and very low surface roughness. For aluminum, galvanized steel and stainless steel, it is recommended using a flat-ended tool. Advances in multi-pass techniques and information on successful and useful numerical models which predict forming behaviour are included. Finally, there is a discussion on future work needed in SPIF.

    Original languageEnglish
    Pages (from-to)253-262
    Number of pages10
    JournalAdvances in Manufacturing
    Volume3
    Issue number4
    DOIs
    Publication statusPublished - 1 Dec 2015

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